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Recently I has the good fortune to meet with Kari Hultman and take a tour of her Pennsylvania woodworking shop. For anyone who doesn’t know who Kari Hultman is (and if youre reading this I find that near impossible to believe), shes the woman behind The Village Carpenter, one of the absolute best woodworking bogs out there.

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Karis shop is a purpose Built room attached to her house. While site logistics may have determined its placement, I feel its coolest feature is its location. Karis shop is located right off her bedroom. Isnt that what we all dream of? Who wouldnt like to wake up and walk right into the shop? In Karis own words "I planned it that way, so that I could work out there in my jammies in the middle of the night if I felt compelled to do so."

Karis shop is 17 1/2 by 36. It has windows along 3 sides (between the shop and bedroom, along the side wall and on the back wall). One of the windows even lines up with Karis band saw so that she can feed it extra long pieces. The shop is well lit with florescent lighting which is helped by white walls and ceiling. There is a detail light which lives in the dog holes of Karis main bench.

Karis shop, as viewed from the door to the bedroom.

When I visited in July the shop was comfortable due to a standard window mounted air conditioning unit. A standard entry door allows access to the back yard and its popularity is evidenced by the trail Karis dogs have worn in the floor leading up to the back door. A pair of French doors exit the side of the shop and allow easy transport of bulky items to the adjoining driveway and garage that serves as a lumber storage shed. There is also small lumber storage area in the back corner. The opposite corner houses a sink, which adds further functionality to the shop.

Coming next week, the tools and bench layout of the Village Carpenter. In the mean time, does your shop let you get there from bed?

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After picking up my December (DECEMBER ???) 2009 Fine Woodworking today, I was inspired to go back to the DCF Blog archives to revisit what appears to be one of my first actual posts in December 2007, Curved Drawer Front Joinery. Our method was pretty much the same as the FWW cover story that starts on page 34 of the current issue. I agree with pretty much all that Mr Varju says and I particularly liked his dowel sizing jig ... We, on the other hand, had the added complications of curved drawer fronts, drawer fronts overlapping the case sides, and undermount runners. We got through it all ok though Marks last day working here (the closing on the sale of his house) was about a couple days short of finishing this project and I had to final fit the fronts, make the side appliques and mount the hardware my own self personally ... Mark did a great job on the parts and he definitely completed all the hard work on this piece, and he is now making furniture on his own in southern New York State. Hes got a website and you can see his work here. Click the photos below to enlarge them ...

We started this piece with a sketch which I cant find, and a CAD drawing

And then we made a mockup

Once Mark got the case together and put the runners in, then we had our drawer sizes.

Mark did his typical dovetailed backs and then cut the laminated curved fronts to fit inside the drawer sides with a jig he made for the tablesaw. He next determind his drilling angle and set up the jig below on the drill press with a 1/4" brad point.

The piece on the right is just a stop; the holes appear to be a test piece for some Euro hinges

Next he clamped the drawer to the bench, clamped the front in place, extended the holes and glued and pinned them.

All that was left for me was to hang the boxes and fronts on the undermount runners,

fabricate and install the diamonds appliques for the sides, finish the piece and

take the photograph. The feet look a little strange in the photo above because I had to cut the image from the dingy,dark, background paper using photoshop ...