Tuesday, February 11, 2014
Lets make a thumb chair
There are several woodworking sites that I follow on Facebook and one of them is Ana Whites. She runs a DIY blog and gives out plenty of free plans that she sketches. A couple of weeks ago she posted a plan for a thumb chair that you can find HERE. Once I saw it I knew that it would be perfect for my two boys. It can be made out of 1x3s and some 1x12. My local Home Depot never has flat 1x12s so I picked up some 1x6s and will be gluing them up for the seat bottom & back.
This is the example from her blog.
![](http://3.bp.blogspot.com/-Ya_pwRcJm8Y/UP3O2Rw8pqI/AAAAAAAAEGk/H1-Bmty8rqs/s400/thumb.jpg)
I set the angle for 10 degrees
![](http://4.bp.blogspot.com/-b2_YRuEH_Sk/UP3LJ1CIGYI/AAAAAAAAEEU/-2ipPoBfSHU/s400/02.jpg)
and the bevel for 5 degrees
![](http://1.bp.blogspot.com/--oVa__xGdlQ/UP3LJf-WkwI/AAAAAAAAEEM/jM3NGu8xXGM/s400/03.jpg)
Here is the mitre saw all set up and ready to cut
![](http://1.bp.blogspot.com/-SvSV1ktv2v8/UP3LJcihoJI/AAAAAAAAEEI/lSAkPWEJUmw/s400/04.jpg)
I am making 2 chairs and I set up a stop block to make sure all the
legs are the same length. I almost reset the saw to the other side to cut the otherhalf of the legs when I realized that you can flip and then turn them over to get the
opposite side.![](http://1.bp.blogspot.com/-0kS3NiZlbwI/UP3LKAq__3I/AAAAAAAAEEk/H6Jcolc7gew/s400/05.jpg)
Make sure that the bevel leans into the center of the chair when you
connect the pieces.![](http://1.bp.blogspot.com/-cz6yvr7ay5w/UP3LKPj6QkI/AAAAAAAAEEc/L7d3U8o2aL4/s400/06.jpg)
I drilled pockety holes into the cross pieces for the legs and the stretchers
that connect the two leg assemblies.![](http://2.bp.blogspot.com/-AFFL_MmIfVY/UP3LKWxN0bI/AAAAAAAAEEg/FTpH87z4RSw/s400/06a.jpg)
This Kreg clamp is a life saver. I have a real problem with the wood shifting
when I drill in the pockets holes and making the pieces uneven.![](http://3.bp.blogspot.com/-gIzNDLJs26g/UP3LLB0qzYI/AAAAAAAAEEo/Mv_O2Y0lDb4/s400/07.jpg)
It wasnt in the plans but I used a 1/4" roundover bit on my router table
to ease over the sides of the legs and bottom of the crosspieces. I left the topand bottoms flat. The top of the legs is at a 5 degree bevel but the crosspiece
is not so I had to be careful when I attached them to keep the high point to
the outside.
![](http://2.bp.blogspot.com/-X9UHT3qLM7A/UP3LLsnRmdI/AAAAAAAAEE0/HjveFYA1Iq4/s400/09.jpg)
![](http://3.bp.blogspot.com/-mgRAQ2iP6VY/UP3LMnP23oI/AAAAAAAAEFI/e8tNlvHOUpM/s400/10.jpg)
I also rounded over the bottom of the stretchers.
![](http://2.bp.blogspot.com/-F1CNYX1wIwg/UP3LMbZoI3I/AAAAAAAAEFA/rPj7uy7dzl8/s400/11.jpg)
I used my Rockler mini clamp-it to get the strectchers in the right
place and angle for gluing and screwing.![](http://1.bp.blogspot.com/-NsQ6v0DKhWA/UP3LLfQmKUI/AAAAAAAAEEw/k6Huyu1hnn0/s400/07a.jpg)
Its always good to have a helper.
![](http://3.bp.blogspot.com/-NfqT6riGlYY/UP3LMBFgWhI/AAAAAAAAEE8/j38YbCHkFS8/s400/07b.jpg)
I marked the two pieces to make them easier to line up.
![](http://2.bp.blogspot.com/-rT-tZEQwPZU/UP3LNfWezdI/AAAAAAAAEFU/Stq1wacwRDs/s400/12.jpg)
One side done.
![](http://3.bp.blogspot.com/-vWzf0pf-NKY/UP3LNCAhxDI/AAAAAAAAEFM/o4up7U19Kd4/s400/13.jpg)
I test fitted it before applying glue.
![](http://2.bp.blogspot.com/--LHeYosZgqU/UP3LNp2AG_I/AAAAAAAAEFY/6yOtaIdb9L8/s400/14.jpg)
One of my legs shifted a little so its not quite square but
it sits flat on the ground so I am not going to complain.![](http://4.bp.blogspot.com/-QOQVjlpuHLk/UP3LOC24JyI/AAAAAAAAEFo/4gE7K58uCcE/s400/20.jpg)
Im halfway done with the first chair.
![](http://2.bp.blogspot.com/-908s4ibYvog/UP3LOVfiS1I/AAAAAAAAEFw/h0uW95pEDZ0/s640/21.jpg)
This is post 1 of a 3 part series.
You can read part 2 here:
http://blogspot.com/2013/02/thumb-chair-update.html
and part 3 here:
http://blogspot.com/2013/02/thumb-chair-update.html
and part 3 here:
http://blogspot.com/2013/02/the-first-thumb-chair-is-done.html
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